Project Overview
Monex Group needed a hard-wearing, low-maintenance flooring solution for their facility in Newport — a busy industrial space. TPS360 was appointed to install a seamless epoxy resin flooring system that would stand up to daily use and provide a clean, durable finish.
We used EpoFlow SL from KDR Resin Systems, applied at 2–4mm to deliver a tough, chemical-resistant surface with a gloss finish that’s easy to clean and maintain.
Scope of Work
TPS360 carried out mechanical surface preparation, localised repairs, and the full installation of a high-performance epoxy resin system. Works included priming in two stages and the application of a self-smoothing resin finish to the required depth, delivered in line with the manufacturer’s specifications.
Challenges
One of the main challenges was working within a live site environment. The facility remained operational throughout the project, so TPS360 had to carefully plan the programme to avoid disrupting the client’s day-to-day activities. This included phasing the works and maintaining safe access routes at all times.
Another key consideration was managing dust and environmental controls during the surface preparation phase. The use of grinding equipment required specialist dust extraction systems and continuous air filtration to ensure the workspace remained clean and safe.
Quality Management
Every stage of the installation was closely monitored to ensure quality. The substrate was mechanically prepared and inspected before work began, with repairs made where needed. Materials were mixed and applied in line with manufacturer guidelines, and the floor was gridded out to control product coverage.
Each step, from priming to the final self-levelling coat, was checked for finish, thickness, and consistency. All works were supervised on site by our foreman, with oversight from the wider TPS360 operations team — ensuring a high-quality result from start to finish.
Scott Barclay, Operations Director – TPS360 said…
“This project was all about precision and efficiency. Our team worked seamlessly to ensure Monex Group received a high-quality, durable flooring solution with minimal disruption to their operations. The end result speaks for itself – a robust, long-lasting surface built to handle the demands of an industrial environment.”