Dyson Hullavington Hangar Refurbishment
Protective Coatings Automotive

Dyson Hullavington Hangar Refurbishment

Restoring World War II aircraft hangars as a new Dyson research and development campus

Client
Dyson
Location
Hullavington
Duration
12 months
Sector
Automotive
Products
Specialist steel protective coatings

Project Overview

Contracted by Dyson, TPS360 played a key role in redeveloping the Hullavington Campus in Wiltshire, transforming a World War II hangar into a new research and development facility.

As Principal Contractor, the TPS360 project management team worked with Dyson and its consultants, Fluker’s Bailey Russell, to develop specifications and installation processes for the specialised coatings used to repair and restore the hangar steel structures.

The project was delivered under a tendered JCT Standard Building Contract, with TPS360 producing the design and build package for the former hangars.

Scope of Works

The Specification

  1. 01

    Enabling Works

    Ecology, environmental and structural survey liaison with full scaffolding

  2. 02

    Roofing

    Soil removed from the hangar roof, new felt roofing, soil and turf replaced

  3. 03

    Strip Out

    M&E strip out with asbestos and waste control

  4. 04

    Blasting

    Water blasting and grit blasting of the steelwork

  5. 05

    Steel Repairs

    Structural steel repairs

  6. 06

    Coatings

    Spray applied specialist protective coatings

On Site

The Challenges

The paint on the original steelwork had a high lead content, and the condition of the steel called for structural repairs before any coatings could be applied.

Working on a former MOD site also brought its own logistics to manage across the 12-month programme.

  • High lead content in existing paint
  • Steelwork condition and structural repairs
  • Logistics of a former MOD site
  • 12-month programme as Principal Contractor
Gary Allman

Meet Our Specialist

Gary Allman

Business Development Director

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